STEPS 1 & 2: MEASURE & MARK
Measure the cabinets that will be covered with your new countertop. (STEP 1) Always measure the back wall of the countertop for correct readings.
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OVERHANG : When the counter top doe s not butt up to a wall or an appliance, allow an extra ¾" to the total length of the countertop for the overhang. Measure section by section. For section requiring overhang, add ¾" for each overhang. (STEP 2)
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STEP 3: CUTTING
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Recheck your measurements before cut ting. Measure and draw a heavy pencil line where the cut is to be made on the top (decorative laminate) side of the countertop. Apply transparent tape to prevent chipping while sawing. Turn the countertop over, measure and draw a heavy pencil line again where the cut is to be made. Recheck measurements and proceed to saw from the bottom side. (STEP 3)
NOTE: If using a hand saw, measure and draw a heavy pencil line where the cut is to be made on the top (decorative laminate) side of the countertop. Recheck your measurements and apply transparent tape to avoid chipping while sawing. Use a 10 to 12 point finishing saw for cutting on the down stroke.
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STEPS 4 & 5: CUT-OUTS
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Follow the instructions provided with the rim to mark the position for the cut-out. Mark around rim with a pencil on outside of vertical member. If you are installing a self-rimmed stainless steel sink, mark around the outer edge of the sink and cut out the hole 3/8" to ½" smaller than the line. Trace the outline and cover with transparent tape. (STEP 4)
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With a sharp punch or nail, tap a starter point for drilling pilot holes at each round corner. (STEP 5)
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STEPS 6 & 7: CUT-OUTS
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Drill pilot holes. (STEP 6)
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NOTE: If using a sabre saw, turn the countertop over and using previously drilled holes, mark a new cut line on the bottom surface. Use a fine tooth keyhole saw to make the cut-out. (STEP 7) File or sand the edges of all inside corners.
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STEP 8: BUILD-UP
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A Build-up Kit (A KIT) is required on some cabinetry to ensure that the drawers have enough clearance to slide open. (STEP 8)
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STEP 9: ASSEMBLING THE MITER
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Miter sections should be joined together before installing on the cabinet. A Miter Bolt Kit (B KIT) is required to assemble the miter. (STEP 9)
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STEP 10: END FINISHING
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To finish the ends of the countertop, use an End Cap Kit (C KIT) or End Splash Kit (D KIT). (STEP 10)
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STEPS 11 & 12: MOUNTING ON CABINET
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The countertop can be scribed to match the wall surface. The backsplash overhang is used for this purpose. Place the countertop on the cabinet, use a pencil to mark the top edge of the countertop and file or sand to the line. (STEP 11)
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Put countertop in place, check the level and stability. Secure to cabinets with wood screws or panel adhesive. If using screws, check length to assure that they won’t protrude through the countertop. Use caulking compound to seal top to wall. Wipe off excess. (STEP 12)
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FOLLOW INSTALLATION INSTRUCTIONS ENCLOSED WITH YOUR SINK OR SINK RIM.